Precision Graphic Overlay Customization | Graphic Overlay Design Specialist
Custom Graphic Overlays for industrial/medical devices using PC/PET materials & digital printing. Fast 3-day prototyping, IP69K waterproof, and -40℃~120℃ temperature durability. Design precision ≤0.08mm.
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Product description
Provide high-resolution printing and weather-resistant material solutions for Membrane Switch Overlay and Polycarbonate Control Panels.
≤0.08mm printing accuracy
-40℃~120℃ temperature resistance
IP69K waterproof rating
3-day fast proofing
Graphic Overlay Materials - Choosing the Right Substrate
Material performance comparison table
| Property | PET | PC | PVC | TPU |
|---|---|---|---|---|
| Thickness Range | 0.1-0.5mm | 0.5-2.0mm | 0.2-1.0mm | 0.3-1.5mm |
| Surface Hardness | 3H Pencil Hardness | 5H Pencil Hardness | 2H Pencil Hardness | Shore A 85 |
| Temperature Resistance | -20℃ to +70℃ | -40℃ to +120℃ | -10℃ to +60℃ | -30℃ to +85℃ |
| Chemical Resistance | Alcohol, Weak Acids | Oil, Strong Acids | Water, Weak Alkalis | Oils, Solvents |
| Impact Resistance | Low | Military Grade | Medium | High Elasticity |
| Typical Applications | Home Appliance Touch Panels | Industrial Control Panels | Temporary Signage | Wearable Devices |
| Environmental Certification | PETG Recyclable | RoHS/REACH | Contains Plasticizers | Medical-Grade Non-Toxic |
Selection Guide 📌
👉 1. Polycarbonate Overlays：Temperature resistance and impact resistance are the first choice for industrial grade
2. TPU Membrane Overlay：Suitable for dynamic bending scenarios (such as medical wristbands)
3. PVCOverlays：Excellent durability, chemical resistance and water resistance for use in industries requiring high durability
4. PETOverlays：Excellent wear resistance and chemical corrosion resistance, suitable for home appliances, medical equipment and industrial control
2. TPU Membrane Overlay：Suitable for dynamic bending scenarios (such as medical wristbands)
3. PVCOverlays：Excellent durability, chemical resistance and water resistance for use in industries requiring high durability
4. PETOverlays：Excellent wear resistance and chemical corrosion resistance, suitable for home appliances, medical equipment and industrial control
Expert Support：+86 136 3262 5290
Core Technical Specifications of Graphic Overlay Printing
High-Precision Digital Printing (Digital Graphic Overlay)
Precision Metrics: 0.15mm minimum line width / ±0.1mm registration
Performance Metrics
- Resolution: 1440DPI
- Adhesive: 3M™ 300LSE (Washable)
- Surface: Matte/Gloss/Anti-fingerprint
Compliance Testing
Actuation Cycles: 500,000+ (IEC 60529)
Environmental:
• 48h Salt Spray
• 1000h 85℃/85% RH
• 48h Salt Spray
• 1000h 85℃/85% RH
Application Scenarios & Verified Cases
Medical Equipment Solutions
▶ Surgical Consoles
ISO 10993 certified TPU films with 50Hz bend tests, using medical-grade 300LSE adhesive for daily disinfection durability (10+ cycles)
▶ Mobile Monitoring Devices
0.8mm PC surface withstands 5000+ alcohol wipes (75% ethanol), with low-light display compatibility
Heavy Machinery Implementations
✔ Bulldozer Control Panels
- IP69K rating (30min @1m depth)
- Hydraulic fluid resistance per ASTM D471
✔ Aerial Work Platforms
- IEC 60068 vibration compliance (10-55Hz)
- Anti-slip surface Rz ≥6.3μm
Consumer Electronics Applications
▶ Smart Home Panels
Capacitive PET overlays (Dk≤3.2 @1MHz) with multi-touch support and palm rejection
▶ Wearable Devices
Biocompatible TPU passing ISO 18192 flex tests (10,000+ cycles)
Why choose our Custom Graphic Overlay?
Certification Mark：
Multiple patents for membrane switches
UL and ETL
ROHS environmental certification
Client Success Stories
"After 18 months verifying suppliers, their ISO 13485 certified overlays became the only solution passing our cytotoxicity testing. Critical for Class IIa devices."
Dr. Emily Wu
R&D Director
"Achieved MIL-STD-810G compliance with their vibration-resistant UI panels. 3000+ units deployed on offshore platforms with 0 field failures in 2 years."
James Smith
Engineering Lead
"Their capacitive overlay allowed 30% thinner device profiles. Hit 500k unit sales milestone 2 months ahead of schedule in smart home market."
Sarah Johnson
Product Manager
Global Industry Partners
Start your Graphic Overlay Design project now
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