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見積

カスタムメンブレンスイッチ

カスタムメンブレンスイッチ

Custom membrane switch assembly with printed overlay and flex circuit

OEMメンブレンスイッチ製品群

カスタムメンブレンスイッチ — 製品設計に合わせて構築

ツーリングを開始する前に、図面、サンプル、または仕様に基づいて構築される受注設計のスイッチ アセンブリ。

JASPER Electronics は、お客様の図面、サンプル、または仕様に合わせてカスタム メンブレン スイッチを構築します。 OEM カスタム メンブレン スイッチ、オーダーメイド メンブレン スイッチ、およびカスタム メンブレン スイッチのメーカーとして、当社はあらゆるレイヤー、グラフィック オーバーレイ、回路、接着剤、統合コンポーネントを単一のソースから扱います。

23years manufacturing and export experience
5,000 m²factory for OEM membrane switch production
2,500 m²cleanroom production space
ISO 9001:2015quality management system

JASPERのスイッチを採用するOEM

カスタム スイッチの障害が生産開始前に判断される理由

ほとんどのメンブレン スイッチ プロジェクトは、完璧な図面から始まるわけではありません。これらは製品要件から始まり、パネルは製品出荷前に 100 万回の作動に耐え、3mm ベゼルに適合し、RoHS 2 準拠に合格する必要があります。

When an OEM engineer sends us a layout, our first questions are about actuation force tolerance, adhesive substrate compatibility, connector tail geometry, and environmental exposure. This is how a membrane switch from drawing becomes a repeatable production assembly instead of a one-off sample. For early-stage programs, our membrane switch design guide and prototyping support help define the stack before tooling.

見積Custom Switch Checklist

信頼性を決める詳細から始める

図面、アートワーク、回路データ、ターゲットの作動力、コネクタの要件、シーリングターゲット、オーバーレイ材料の好み、および予想される環境を送信します。 JASPER は、新しい OEM カスタム スイッチの問い合わせを 24 ~ 48 時間以内に審査します。

DrawingArtworkConnectorAdhesive規格対応
Use RFQチェックリスト

カスタムメンブレンスイッチオプション

すべての JASPER カスタム メンブレン スイッチは仕様に基づいて構築されています。これら 8 つのディメンションは、各注文でツールと最初の製品サンプルの前に構成されます。

DimensionAvailable Options
オーバーレイ materialPolycarbonate (PC), Polyester (PET), Polydome PET
オーバーレイ finishMatte, gloss, textured, selective gloss, hard coat
回路層Silver ink on PET, copper flex, carbon ink
BacklightingNo backlight, EL panel, LED discrete or array, fiber optic
Tactile feedbackNon-tactile, metal dome with 40–60% snap ratio, poly dome
Adhesive system3M 467MP, 3M 468MP, custom die-cut PSA, foam spacer
Connector typeZIF tail, FFC, Molex, JST, custom pitch
Color and graphicsPantone matched, CMYK process, spot UV, embossing

製造 and 規格対応

当社の 2,500 m² のクリーンルーム生産スペース (サプライヤーの文書ではクリーンルーム生産スペースとも呼ばれます) は、ラミネート中の接着剤ラインや回路層からの粒子汚染を防ぎます。スクリーン印刷、ダイカット、ラミネート、組み立ては社内で行われるため、公差が下請け業者に引き継がれることはありません。すべての生産実行には、寸法チェック、作動力、回路の連続性をカバーする完全な検査レポートが付属して出荷されます。

ISO 9001:2015

設計レビュー、受入検査、工程内検査、最終検査までの品質管理システム。

RoHS2

EU 指令 2011/65/EU 材料準拠宣言は、ご要望に応じて入手可能です。

REACH SVHC

資料 support for Substances of Very High Concern screening against the current ECHA candidate list.

UL-recognized grades

オーバーレイ materials and adhesives available in UL-recognized grades for UL 508-style panel applications.

FAI / quality records

Full inspection report, first-article inspection report, lot records, material certificates, and certificate of conformance available when required.

Exploded assemblyWhat happens inside a custom switch
1
Graphic overlayPET / PC printed surface
2
Spacer layerdefines key travel and separation
3
Tactile layermetal dome or non-tactile design
4
Circuit spacerkeeps open circuits separated
5
Printed circuitsilver ink PET or copper flex
6
Rear adhesive3M PSA / foam spacer / gasket seal
The switch stack is selected around your enclosure, circuit, connector path, and environmental requirements before tooling starts.
Same Page 188 visual language: exploded films, spacer, tactile layer, circuit, and adhesive shown before lamination.

Engineering notes

The three checks to finish before tooling

These decisions belong in design review, not after the first sample fails.

01

Actuation and life target

Metal domes rated to 1,000,000+ actuations still need the right force window, overlay stack, and spacer thickness for your user interface. FDA-regulated medical device assemblies and CE-marked industrial panels may also require traceability documentation before production release.

02

Adhesive and environment

Chemical exposure, textured housings, outdoor use, and low-temperature operation can change adhesive selection before sample build.

03

コネクタとテール path

ZIF, FFC, Molex, JST, pitch, bend radius, and tail exit geometry need to match the PCB and enclosure route before tooling.

How a Custom Membrane Switch Project Starts

1
Artwork submission

Send AI, PDF, DXF, Gerber, STEP files, a sample, or a rough sketch for layout review.

2
Engineering review

Within 24–48 hours, JASPER checks registration, trace spacing, connector geometry, overlay bleed, materials, and documentation needs.

3
Sample / prototype

機能 samples use production materials and processes so your team can test fit, feel, and assembly. Our prototyping workflow supports expedited sample review for time-sensitive programs.

4
Production

After approval, standard production lead time is 15–20 working days from sample approval. MOQ starts at 500 pieces for most configurations.

Accepted files

Graphic overlay artwork: AI, vector PDF, DXF, Pantone references, CMYK process notes, spot UV, and embossing requirements. Circuit data: Gerber RS-274X, DXF, PDF. 3D references: STEP / .stp / .step. ZIF, FFC, Molex, JST, and custom-pitch connector details should be included when available.

Send Artwork

Typical 用途

Industrial controls

Control panels, machine interfaces, sealed operator stations, and field equipment.

Medical devices

Cleanable keypads, documentation support, and controlled production records.

Consumer electronics

Compact interfaces with custom graphics, tails, and tactile response.

Commercial equipment

Durable overlays and circuits for service environments and repeated use.

Frequently Asked Questions

Can you work from a sample only, without drawings?

Yes. Send us the physical sample and we will measure and document every dimension, including overlay size, key positions, connector tail length and pitch, and layer stack thickness. We generate a full drawing set from the sample and send it to you for approval before tooling.

Can electronic components such as LEDs, displays, and connectors be integrated into the membrane switch?

Yes. We integrate discrete LEDs, LED arrays, LCD or OLED display windows, tactile domes, and connectors such as ZIF, FFC, Molex, and JST as part of the membrane switch assembly. Component placement is coordinated with your circuit layout during engineering review.

What file formats do you accept for artwork and circuit data?

For graphic overlay artwork, use AI, vector PDF, and DXF. For circuit data, use Gerber RS-274X, DXF, and PDF. For 3D mechanical references, use STEP files including .stp and .step. Raster-only JPEG or PNG files cannot be used as the primary artwork without redrawing.

Send your drawing, sample, or rough sketch for a custom membrane switch engineering review.

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