
OEMメンブレンスイッチ製品群
カスタムメンブレンスイッチ — 製品設計に合わせて構築
ツーリングを開始する前に、図面、サンプル、または仕様に基づいて構築される受注設計のスイッチ アセンブリ。
JASPER Electronics は、お客様の図面、サンプル、または仕様に合わせてカスタム メンブレン スイッチを構築します。 OEM カスタム メンブレン スイッチ、オーダーメイド メンブレン スイッチ、およびカスタム メンブレン スイッチのメーカーとして、当社はあらゆるレイヤー、グラフィック オーバーレイ、回路、接着剤、統合コンポーネントを単一のソースから扱います。
カスタム スイッチの障害が生産開始前に判断される理由
ほとんどのメンブレン スイッチ プロジェクトは、完璧な図面から始まるわけではありません。これらは製品要件から始まり、パネルは製品出荷前に 100 万回の作動に耐え、3mm ベゼルに適合し、RoHS 2 準拠に合格する必要があります。
When an OEM engineer sends us a layout, our first questions are about actuation force tolerance, adhesive substrate compatibility, connector tail geometry, and environmental exposure. This is how a membrane switch from drawing becomes a repeatable production assembly instead of a one-off sample. For early-stage programs, our membrane switch design guide and prototyping support help define the stack before tooling.
信頼性を決める詳細から始める
図面、アートワーク、回路データ、ターゲットの作動力、コネクタの要件、シーリングターゲット、オーバーレイ材料の好み、および予想される環境を送信します。 JASPER は、新しい OEM カスタム スイッチの問い合わせを 24 ~ 48 時間以内に審査します。
カスタムメンブレンスイッチオプション
すべての JASPER カスタム メンブレン スイッチは仕様に基づいて構築されています。これら 8 つのディメンションは、各注文でツールと最初の製品サンプルの前に構成されます。
| Dimension | Available Options |
|---|---|
| オーバーレイ material | Polycarbonate (PC), Polyester (PET), Polydome PET |
| オーバーレイ finish | Matte, gloss, textured, selective gloss, hard coat |
| 回路層 | Silver ink on PET, copper flex, carbon ink |
| Backlighting | No backlight, EL panel, LED discrete or array, fiber optic |
| Tactile feedback | Non-tactile, metal dome with 40–60% snap ratio, poly dome |
| Adhesive system | 3M 467MP, 3M 468MP, custom die-cut PSA, foam spacer |
| Connector type | ZIF tail, FFC, Molex, JST, custom pitch |
| Color and graphics | Pantone matched, CMYK process, spot UV, embossing |
製造 and 規格対応
当社の 2,500 m² のクリーンルーム生産スペース (サプライヤーの文書ではクリーンルーム生産スペースとも呼ばれます) は、ラミネート中の接着剤ラインや回路層からの粒子汚染を防ぎます。スクリーン印刷、ダイカット、ラミネート、組み立ては社内で行われるため、公差が下請け業者に引き継がれることはありません。すべての生産実行には、寸法チェック、作動力、回路の連続性をカバーする完全な検査レポートが付属して出荷されます。
設計レビュー、受入検査、工程内検査、最終検査までの品質管理システム。
EU 指令 2011/65/EU 材料準拠宣言は、ご要望に応じて入手可能です。
資料 support for Substances of Very High Concern screening against the current ECHA candidate list.
オーバーレイ materials and adhesives available in UL-recognized grades for UL 508-style panel applications.
Full inspection report, first-article inspection report, lot records, material certificates, and certificate of conformance available when required.
Engineering notes
The three checks to finish before tooling
These decisions belong in design review, not after the first sample fails.
Actuation and life target
Metal domes rated to 1,000,000+ actuations still need the right force window, overlay stack, and spacer thickness for your user interface. FDA-regulated medical device assemblies and CE-marked industrial panels may also require traceability documentation before production release.
Adhesive and environment
Chemical exposure, textured housings, outdoor use, and low-temperature operation can change adhesive selection before sample build.
コネクタとテール path
ZIF, FFC, Molex, JST, pitch, bend radius, and tail exit geometry need to match the PCB and enclosure route before tooling.
How a Custom Membrane Switch Project Starts
Send AI, PDF, DXF, Gerber, STEP files, a sample, or a rough sketch for layout review.
Within 24–48 hours, JASPER checks registration, trace spacing, connector geometry, overlay bleed, materials, and documentation needs.
機能 samples use production materials and processes so your team can test fit, feel, and assembly. Our prototyping workflow supports expedited sample review for time-sensitive programs.
After approval, standard production lead time is 15–20 working days from sample approval. MOQ starts at 500 pieces for most configurations.
Accepted files
Graphic overlay artwork: AI, vector PDF, DXF, Pantone references, CMYK process notes, spot UV, and embossing requirements. Circuit data: Gerber RS-274X, DXF, PDF. 3D references: STEP / .stp / .step. ZIF, FFC, Molex, JST, and custom-pitch connector details should be included when available.
Send ArtworkTypical 用途
Control panels, machine interfaces, sealed operator stations, and field equipment.
Cleanable keypads, documentation support, and controlled production records.
Compact interfaces with custom graphics, tails, and tactile response.
Durable overlays and circuits for service environments and repeated use.
Frequently Asked Questions
Can you work from a sample only, without drawings?
Yes. Send us the physical sample and we will measure and document every dimension, including overlay size, key positions, connector tail length and pitch, and layer stack thickness. We generate a full drawing set from the sample and send it to you for approval before tooling.
Can electronic components such as LEDs, displays, and connectors be integrated into the membrane switch?
Yes. We integrate discrete LEDs, LED arrays, LCD or OLED display windows, tactile domes, and connectors such as ZIF, FFC, Molex, and JST as part of the membrane switch assembly. Component placement is coordinated with your circuit layout during engineering review.
What file formats do you accept for artwork and circuit data?
For graphic overlay artwork, use AI, vector PDF, and DXF. For circuit data, use Gerber RS-274X, DXF, and PDF. For 3D mechanical references, use STEP files including .stp and .step. Raster-only JPEG or PNG files cannot be used as the primary artwork without redrawing.
Related Membrane Switch リソース
Membrane keypads
Compare custom switch assemblies with sealed keypad builds, dome force, adhesive choice, and tail routing.
View related page →Membrane switch panels
Review larger panel interfaces, windows, LEDs, overlays, and enclosure-ready membrane assemblies.
Explore product →Membrane switch design guide
Prepare drawings, material callouts, connector details, environmental requirements, prototyping needs, and documentation requests before RFQ.
ガイドを読む →Send your drawing, sample, or rough sketch for a custom membrane switch engineering review.
見積もりを依頼





